BRG-ZL106 Cantilevered Web Tension Load Cells
Cantilevered web tension load cells offer an economical yet precise way to measure and control web tension in narrow web applications across industries like converting, packaging, wire/cable, and specialty materials production, ensuring consistent product quality and optimized line speeds.
Competitive advantage
Cost-Effective Design
Cantilevered load cells are one of the most cost-effective solutions for measuring web tension, especially in narrow web applications under 20 inches wide. Their simple design with fewer components makes them economical compared to other load cell types.
01
Versatile Roll/Shaft Compatibility
A major advantage is their ability to accept virtually any roll and shaft assembly design. Operators are not restricted in the roll design they can use with cantilevered load cells, allowing flexibility and cost savings by utilizing existing roll assemblies.
02
Compact and Low-Profile
The low-profile, compact design of cantilevered load cells makes them ideal for confined spaces and machine frames where minimal size is required. This allows integration into tight spaces in web processing equipment.
03
Single-Point Load Measurement
Since cantilevered rollers/pulleys are supported at only one end, a single cantilevered load cell can accurately measure the tension force acting on that single point. This eliminates the need for two load cells per roller as in wide web applications.
04
Rugged and Durable Construction
TCantilevered load cells are designed with rugged construction, mechanical overload stops, and environmental protection (IP67 rated) to prevent damage and ensure longevity in demanding industrial environments.
05
Technical Parameters
|
qualification |
||
|
Rated quantitative schedule |
N |
20-300 |
|
Output sensitivity |
mV/V |
2.0±0.1% |
|
Zero point output |
%F.S. |
±1 |
|
Non-linear |
%F.S. |
0.1 |
|
lag |
%F.S. |
0.1 |
|
Repeatability |
%F.S. |
0.1 |
|
Creep (30 min) |
%F.S. |
0.1 |
|
Temperature sensitivity drift |
%F.S./10℃ |
0.05 |
|
Zero temperature drift |
%F.S./10℃ |
0.05 |
|
Response frequency |
Hz |
1k |
|
Material |
42CrMoA |
|
|
impedance |
Ω |
350 |
|
Insulation resistance |
MΩ/100V DC |
≥5000 |
|
Use voltage |
V |
5-15 |
|
Operating temperature range |
℃ |
-20-80 |
|
Safety overload |
%R.C. |
150 |
|
Extreme overload |
%R.C. |
200 |
|
Cable line specifications |
m |
Φ5*3m |
|
Cable limit pull force |
N |
98 |
|
TEDS |
selectable |
|
Dimension (mm)
|
Range (N) |
20 |
50 |
75 |
100 |
200 |
300 |
Force Diagram
Aviation Plug Protection
Interface aviation plug protection, high precision, stable transmission, five-core aviation plug, aviation plug ensures high-speed and stable transmission signal.
3d Model Provision
One-on-one guidance, 3D model provision, sufficient supply, fast delivery
High-hardness Aluminum Alloy Shell
Good stability and reliability, high precision, oxidized shell, and strict process.
what is the application of Cantilevered Web tension Load Cells ?
cantilevered web tension load cells provide an accurate and cost-effective solution for measuring and controlling tension in narrow web processing applications, ensuring consistent product quality and optimized production speeds
Narrow Web Processing
Cantilevered load cells are specifically designed for narrow web applications under 20 inches wide, where the web material runs over a cantilevered roller or pulley supported at only one end. Common examples are:
- Tag and label manufacturing
- Flexible packaging
- Cable or wire winding
- Fiber optic strand manufacturing
- Filament extrusion
- Nonwoven materials
Tension Measurement and Control
The cantilevered design allows the load cell to accurately measure the tension force acting on the cantilevered roller or pulley. This tension measurement enables precise control of the web tension, which is critical for:
- Maintaining consistent product quality
- Preventing web breaks or stretching at high speeds
- Optimizing line speeds and throughput
- Compensating for material variations or temperature changes
Single-Point Load Measurement
Beyond web applications, cantilevered load cells can be used for any application requiring precise measurement of a single-point load or force acting on a cantilevered structure. Their low-profile design makes them suitable for confined spaces.
installation tips
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Roll/Shaft Assembly Compatibility
One of the major advantages of cantilevered load cells is their ability to accept virtually any roll and shaft assembly design. Operators are not restricted in the roll design they can use, allowing flexibility and cost savings by utilizing existing roll assemblies.
Mounting Location
Cantilevered load cells are designed to support cantilevered idler rolls in processing machines that have only one side frame. They are typically mounted on the unsupported end of the cantilevered roller or pulley.
Environmental Protection
Many cantilevered load cells are IP67 rated, which means they are protected against dust ingress and can withstand temporary immersion in water. This allows installation in washdown environments common in many web processing applications.
Overload Protection
Cantilevered load cells often feature mechanical overload stops to prevent damage from excessive forces, increasing reliability and longevity. Proper installation should ensure these overload stops are not obstructed.
Alignment and Leveling
Precise alignment and leveling of the cantilevered roller or pulley is crucial for accurate tension measurement. Installation procedures should follow manufacturer guidelines for proper alignment within specified tolerances.
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