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Long Working Range Draw-wire Encoders

Long Working Range Draw-wire Encoders The maximum measuring stroke of the BRG-9005 rope displacement sensor is 5000mm. It is a high-end brand product launched by us. This product adopts large-diameter multi-strand steel wire rope and independent automatic winding spiral structure, which...

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Description

Long Working Range Draw-wire Encoders

The maximum measuring stroke of the BRG-9005 rope displacement sensor is 5000mm. It is a high-end brand product launched by us. This product adopts large-diameter multi-strand steel wire rope and independent automatic winding spiral structure, which completely eliminates the wire jamming and breaking failures of imported products. It is mainly suitable for high precision, long life and harsh working environment. It is at the leading level internationally and can completely replace imported products.

Technical Parameters

Range	0~5000mm
Output signal	Differential, open circuit, push-pull, voltage, RS485/232, absolute value
Measuring wheel circumference	333mm
Linear accuracy	＜0.05% FS
Working Temperature	-25°C~85°C
Repeatability	0.01% FS
Dust-proof cable head	Silicone dust cover
Working voltage	DC5~24V 10-30v
Waterproofing of pull cord	Grease
Wire Rope	1.2MM high-flexibility imported steel wire rope
IP grade	IP54 or IP65
Shell material	Aluminum alloy precision mold, anti-static interference and non-conductive surface
Working life	2 million times
Working voltage	5V,5-24V,10-30v
Winding method	Threaded stepping automatic winding
Max speed	4000mm/s or other customized optional
pull	15N±5N

Dimension (mm)

9005 drawing

Features

Compact Structure and Space Adaptability

Integrated Design: Combines linear and angular displacement sensing technologies, featuring a compact size (some models have a diameter <50mm), making them suitable for confined spaces (e.g., robotic arm joints, equipment cavities).
Flexible Installation: Supports horizontal, vertical, or inclined mounting, with some models offering flange or threaded fixation options for complex working conditions.

Ultra-Long Stroke Capability

Measurement Range: Standard models cover 1mm to 50m, while customized versions can exceed 100m (e.g., for bridge monitoring sensors).
Multi-Turn Encoder Technology: Utilizes helical springs or constant-force springs for long-distance extension/retraction, preventing wire slack or breakage.

High Precision Performance

Analog Output: Typical accuracy of 0.05% FS (e.g., ±5mm error for a 10m range), with high-end models reaching 0.01% FS.
Digital Output:
Incremental Encoder: Resolution of 0.001mm/pulse (e.g., 5000 PPR models).
Absolute Encoder: SSI or CANopen interface, with no cumulative error, suitable for power-off position retention.

Vibration and Interference Resistance

Dynamic Compensation: Built-in spring tension adjustment system minimizes measurement jitter caused by mechanical vibrations.
Electrical Isolation: Opto/magnetic isolation on signal outputs suppresses electromagnetic interference in industrial environments.

Enhanced Durability

Wire Rope Material:
Core: High-tensile stainless steel wire (breaking strength >2000N).
Coating: Teflon (resistant to acids/alkalis, operable at -60°C to 260°C).
Lifespan: Standard models exceed 1 million cycles (e.g., IP66-rated products).

Multi-Interface Signal Output

1.Analog Options: 4-20mA (high noise immunity), 0-10V (fast response), potentiometer-type (passive output).

2.Digital Protocols:

Incremental Encoder: A/B/Z phase pulses with quadrature decoding support.
Bus-Type: PROFINET, EtherCAT (for Industry 4.0 integration).

Our workshop

We operate two dedicated production lines specifically for manufacturing draw-wire displacement sensors. All our workers are highly skilled with over 5 years of experience, ensuring flawless sensor installation. Every draw-wire displacement sensor undergoes rigorous debugging and testing before leaving the factory.

product-1600-900