BRG-ZL104 Cable/ Steel Wire Tension Load Cell
A cable or steel wire tension load cell is a type of force sensor specifically designed to measure the tension force in cables, ropes, or steel wire ropes.
It is widely used in the lifting, water conservancy, mining industries and various types of wire rope tension measurement or long-term monitoring and use in various tensile testing industries.
Technical Parameters
|
|
||
|
Rated quantitative schedule |
KN |
1-200 |
|
Output sensitivity |
mV/V |
1.5±0.05 |
|
Zero point output |
%F.S. |
±1 |
|
Non-linear |
%F.S. |
0.5 |
|
lag |
%F.S. |
0.5 |
|
Repeatability |
%F.S. |
0.3 |
|
Creep (30 min) |
%F.S. |
0.3 |
|
Temperature sensitivity drift |
%F.S./10℃ |
0.05 |
|
Zero temperature drift |
%F.S./10℃ |
0.05 |
|
Response frequency |
Hz |
1k |
|
Material |
42CrMoA |
|
|
impedance |
Ω |
350 |
|
Insulation resistance |
MΩ/100V DC |
≥5000 |
|
Use voltage |
V |
10-15 |
|
Operating temperature range |
℃ |
-20-80 |
|
Safety overload |
%R.C. |
150 |
|
Extreme overload |
%R.C. |
300 |
|
Cable line specifications |
m |
Φ5*3m |
|
Cable limit pull force |
N |
98 |
|
TEDS |
selectable |
|
Dimension (mm)
|
Steel wire rope tension |
Range |
wirerope diameter |
A |
B |
C |
D |
|
10kN |
1t |
Φ6-14 |
160 |
76 |
117 |
45 |
|
20kN |
1t |
Φ10-18 |
160 |
76 |
117 |
45 |
|
50kN |
5-10t |
Φ16-26 |
160 |
76 |
117 |
45 |
|
100-200kN |
10t-14t |
Φ24-36 |
260 |
108 |
170 |
68 |
Force Diagram
cabel /rope /wire tension load cell features
compact design
Compact and low-profile design to minimize impact on headroom when installed inline with the cable or wire rope.
sealed construction
Sealed construction with IP67 or higher ingress protection rating to prevent moisture and dust ingress in outdoor environments.
easy installation
Available with various end fittings like shackles, eye bolts or threaded ends to facilitate easy installation inline with the cable.
high accuracy
Strain gauge based design to provide accurate tension force measurement by detecting elastic deformation of the load cell body.
wide range
Capacities ranging 1-200kn to suit different cable tension monitoring requirements.
strong materials
Constructed from high-strength steel like 40CR alloy steel or 17-4 PH stainless steel to withstand high tension forces.
what is the application of the cable/ rope tension load cell ?
Crane and Hoist Overload Monitoring
One of the primary applications is monitoring the tension in the hoist ropes of cranes, overhead cranes, and other lifting equipment to prevent overloading and ensure safe operation.The load cells are installed inline with the hoist ropes to directly measure the lifted load.
01
Elevator Cable Tension Monitoring
Cable tension load cells are used to monitor the tension in the hoist ropes of elevators and lifts to detect potential issues like uneven loading or rope wear and tear.
02
Suspended Weighing Applications
In applications where loads need to be weighed while suspended from ropes or cables, tension load cells provide an accurate force measurement to determine the weight.
03
Cable Tensioning Systems
They are employed in cable tensioning systems for structures like cable-stayed bridges, transmission line towers etc. to monitor and adjust the cable tension during construction and service life.
04
Cable/Wire Manufacturing
Cable tension load cells are used for tension monitoring and control in the manufacturing processes of wire ropes, cables, fiber optic cables etc. to maintain consistent tension and quality.
05
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